The 99.9% Purity Breakthrough Changing EV Batteries

Rasmus Johansson Published: Read: 8 min
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The global race for electric vehicles and renewable energy storage faces a critical bottleneck: the urgent need for ultra-pure, battery-grade lithium. 'Surge Battery Metals' is rapidly emerging as a key player, having demonstrated the ability to produce 99.9% pure lithium carbonate from its Nevada North Lithium Project. This unprecedented purity is vital for advanced EV chemistries, including the rapidly expanding LFP battery market, which now accounts for nearly 50% of global EV battery chemistry. The urgency to secure such high-purity supply has never been greater as the industry pivots to more demanding battery technologies.

The rapidly accelerating global demand for electric vehicles (EVs) and renewable energy storage systems is creating an urgent imperative beyond mere resource discovery: the critical race for lithium purity. While many developers focus on large deposits, the true game-changer for EV and battery manufacturers is the ability to consistently deliver ultra-pure, battery-grade lithium. Surge Battery Metals is quickly establishing itself as a frontrunner in this crucial phase, not just measuring geological tonnage but actively proving its capacity to produce 99.9% pure lithium carbonate, an essential ingredient for advanced EV batteries. Its Nevada North Lithium Project (NNLP) is strategically positioned to supply premium-quality lithium directly to top-tier EV and energy storage manufacturers, addressing a pressing industry need.

In the high-stakes world of battery manufacturing, lithium purity is far more than a technical specification; it is the absolute determinant of success or failure. EV makers and battery cell producers critically require lithium carbonate and hydroxide with purity levels of at least 99.5%, a standard that is rapidly rising to 99.9% or even higher. The presence of even minute traces of impurities like iron, magnesium, or boron can lead to catastrophic issues, severely shortening battery life, drastically reducing energy density, and escalating safety risks. As automakers aggressively transition to advanced chemistries, including NMC (nickel-manganese-cobalt) and solid-state batteries, the demand for impeccably clean, high-specification lithium becomes unequivocally non-negotiable.

While NMC batteries faced challenges due to their reliance on costly and volatile metals like nickel and cobalt, LFP (lithium iron phosphate) batteries have emerged as an urgent game-changer. These innovative batteries entirely eliminate nickel and cobalt, opting instead for more affordable, safer, and readily available iron and phosphate. LFP batteries also boast extended longevity, faster charging capabilities, and superior thermal management, making them an ideal, cost-effective solution for large-scale EV production. The impact is undeniable: LFP batteries surged from 37% of global EV battery chemistry in 2022 to nearly 50% by 2024, a trend that is rapidly accelerating. For lithium investors, this shift is paramount, as LFP technology heavily depends on lithium carbonate, the purest and most in-demand form of lithium. With the removal of nickel and cobalt, lithium's centrality is solidified, tightening markets as more EV manufacturers urgently adopt LFP. High-purity lithium doesn't just meet technical benchmarks; it commands premium prices and secures long-term supply contracts. Automakers and energy storage providers prioritize suppliers who can consistently deliver premium-quality lithium while upholding stringent environmental responsibility. For these critical players, reliability, repeatability, and sustainability are as crucial as cost.

NILI’s flagship Nevada North Lithium Project (NNLP) uniquely combines significant resource scale with exceptional quality. Located in Nevada, a region renowned for its lithium-rich claystone deposits, NNLP holds an inferred resource of 8.65 million tonnes of lithium carbonate equivalent (LCE), exhibiting a strong grade of 2,955 ppm lithium at a 1,250 ppm cutoff. These impressive figures position NNLP among North America's most promising new lithium projects. However, NILI’s true competitive edge lies in its proven ability to transform this resource into desperately needed battery-grade lithium carbonate. Both laboratory and pilot-scale metallurgical tests have conclusively confirmed purity levels at or exceeding 99.9%, far surpassing typical chemical-grade standards. According to the company’s Preliminary Economic Assessment (PEA), conducted by M3 Engineering & Technology and Independent Mining Consultants, the project is meticulously designed for both scale and efficiency. Key highlights underscore its potential: an annual output of 86,300 tonnes of LCE, with potential expansion to 109,100 tonnes at full production; an impressive average recovery rate of 82.8%, attributed to advanced leaching and purification processes; a remarkably low operating cost of just $5,097 per tonne LCE, ensuring competitive margins; and an estimated mine life of 42 years, based on a conventional open-pit operation. This powerful combination of a high-grade resource and proven processing capability provides NNLP with a critical advantage in a market increasingly prioritizing quality over mere quantity.

NILI truly distinguishes itself through its metallurgical prowess. Transforming claystone into battery-grade lithium demands exceptional technical mastery and precise process control. Surge’s expert team has developed a highly refined purification flowsheet specifically tailored to Nevada’s distinct claystone composition. Recent pilot-scale trials have successfully achieved lithium carbonate purity of 99.9% or higher, consistently meeting or even exceeding stringent international benchmarks. Crucially, these tests also demonstrated robust impurity control, particularly for detrimental metals like iron and boron, which are paramount for ensuring EV battery safety. Mr. Greg Reimer, Chief Executive Officer, and Director, emphasized the breakthrough, stating, “Beyond our initial metallurgical and analytical works in 2023 to estimate acid consumption and identify the clay types, we are very pleased to have taken the next step and have passed the important ‘proof of concept’ trial showing that the clays of our Nevada North Lithium Project can be used to produce lithium carbonate exceeding 99% purity.” He added, "In doing so, we have managed the technological risk sufficient to warrant the next step, which will include upsizing the laboratory trials to build a sufficient inventory of technical grade lithium carbonate that we can purify to demonstrate if the NNLP clay is a suitable source to produce battery-grade lithium carbonate.” NILI’s process is not only efficient but also inherently sustainable. By optimizing reagent use and significantly reducing energy consumption, the company actively supports strong environmental, social, and governance (ESG) goals while simultaneously keeping operational costs low, a critical factor in today's market.

NILI employs a meticulously designed five-step purification process to transform raw claystone into 99.9% pure lithium carbonate. This process begins with Ore Preparation and Leaching, where lithium-rich claystone is mined, milled, and treated with acid to dissolve lithium from the rock. Next, Solid-Liquid Separation filters the resulting slurry to isolate a lithium-rich solution from unwanted solids. This is followed by Selective Impurity Removal, utilizing precipitation, ion-exchange, and solvent extraction to eliminate key impurities such as magnesium, calcium, and boron. The fourth step, Lithium Carbonate Precipitation, involves reacting the purified solution with carbonate sources like soda ash to form high-grade lithium carbonate crystals. Finally, Final Polishing and Quality Control ensures the crystals are dried, rigorously rechecked for purity, and recirculated if necessary to consistently achieve the critical 99.9% purity. This sophisticated closed-loop design maximizes lithium recovery while minimizing waste, a crucial aspect for both efficiency and long-term sustainability Source: Surge Battery Metals.

As the lithium market undergoes rapid transformation, a clear and urgent divide is emerging: companies capable of producing high-purity, battery-grade material are successfully securing premium contracts and long-term partnerships, while others with lower-grade lithium face intense downward pricing pressure and severely restricted buyer options. Energy Storage Systems (ESS) are now rapidly becoming a major swing factor in lithium demand. After a period of seemingly softer lithium prices, ESS battery shipments have demonstrated massive, urgent growth year-to-date. Updated J.P. Morgan forecasts project increased ESS shipments by an astounding 50% this year and a further 43% next year, with ESS now anticipated to represent a staggering 30% of total lithium demand by 2026, climbing to 36% by 2030. By 2030, total lithium demand is expected to reach approximately 2.8 Mt LCE, aligning with consensus ranges. Simultaneously, global EV demand is forecast to grow 3-5% annually between 2025–2030, underscoring that ESS is the crucial category preventing a persistent market surplus and tightening supply Source: Lithium Harvest. Importantly, the company aligns perfectly with urgent North American supply chain goals, promising secure, ESG-compliant lithium production close to home. With both U.S. and Canadian governments actively advocating for the “friendshoring” of strategic minerals, NILI’s Nevada-based project seamlessly fits within the crucial policy framework for domestic critical mineral supply Source: Katusa Research. By intensely focusing on purity and stringent process control, NILI aims not just to sell lithium but to urgently become a trusted technology and supply chain partner for Original Equipment Manufacturers (OEMs) who demand unwavering quality assurance and long-term reliability.

For investors, the narrative surrounding NILI transcends merely possessing a large lithium deposit; the true, urgent value resides in its unparalleled processing expertise. The ability to produce 99.9% battery-grade lithium at a commercial scale mandates profound technical acumen, highly efficient design, and disciplined capital management. NILI’s PEA showcases impressive financial metrics: an after-tax Net Present Value (NPV) of US$9.21 billion (at an 8% discount), an Internal Rate of Return (IRR) of 22.8%, and a rapid payback period of less than five years. These figures are further bolstered by high operating margins, supported by robust resource grades and cost-effective processing. These compelling numbers deliver a vital message: processing quality is the indisputable driver of profitability. Investors seeking long-term exposure to the accelerating clean energy transition must recognize that companies capable of producing high-purity lithium will undeniably capture premium market share and significant valuation upside.

As the global energy transition accelerates with unprecedented urgency, ultimate success will hinge not just on who can discover lithium, but crucially, on who can refine it to absolute perfection. Surge Battery Metals is definitively proving its capability to deliver battery-grade lithium carbonate with 99.9% purity, meeting the industry’s most rigorous technical and commercial standards. This achievement represents a powerful and urgent differentiator for investors. NILI’s strategic combination of resource scale, precision refining capabilities, and advantageous positioning in Nevada provides a formidable foundation to become a leading and indispensable supplier to the North American EV and energy storage markets. In this new, high-stakes lithium economy, purity unequivocally equals power, and NILI is rapidly setting the critical benchmark for both.